Northern Industrial Tools Saw 4200NH User Manual

Circular Saw  
110 mm (4-3/8”)  
MODEL 4200NH  
DOUBLE  
INSULATION  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
 
6. Do not expose power tools to rain or wet  
conditions. Water entering a power tool will  
increase the risk of electric shock.  
Tool Use and Care  
15. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
7. Do not abuse the cord. Never use the cord  
to carry the tools or pull the plug from an  
outlet. Keep cord away from heat, oil,  
sharp edges or moving parts. Replace  
damaged cords immediately. Damaged  
cords increase the risk of electric shock.  
16. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
8. When operating a power tool outside, use  
an outdoor extension cord marked “W-A”  
or “W”. These cords are rated for outdoor  
use and reduce the risk of electric shock.  
17. Do not use tool if switch does not turn it  
on or off. Any tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
9. Stay alert, watch what you are doing and  
18. Disconnect the plug from the power  
source before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
use common sense when operating  
a
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
19. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
10. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
20. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edges are less likely  
to bind and are easier to control.  
11. Avoid accidental starting. Be sure switch  
is off before plugging in. Carrying tools with  
your finger on the switch or plugging in tools  
that have the switch on invites accidents.  
21. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tools  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
12. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
22. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool, may become hazardous when used  
on another tool.  
13. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enables better control of the tool in  
unexpected situations.  
SERVICE  
14. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions. Ordinary  
eye or sun glasses are NOT eye protection.  
23. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
could result in a risk of injury.  
3
 
24. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
electric shock or injury.  
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your  
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of  
power and overheating. Table 1 shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-  
ber, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
SPECIFIC SAFETY RULES  
USB008-3  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to circular saw safety  
rules. If you use this tool unsafely or incorrectly, you can suffer  
serious personal injury.  
1. DANGER! Keep hands away from cutting  
area and blade. Keep your second hand  
on auxiliary handle, or motor housing. If  
both hands are holding the saw, they cannot  
be cut by the blade.  
CAUTION: Blades coast after turn off. Wait  
until blade stops before grasping cut material.  
2. Check lower guard for proper closing  
before each use. Do not operate saw if  
lower guard does not move freely and  
close instantly. Never clamp or tie the  
lower guard into the open position. If saw  
is accidentally dropped, lower guard may be  
bent. Raise the lower guard with the retract-  
ing Lever and make sure it moves freely and  
does not touch the blade or any other part, in  
all angles and depths of cut.  
Keep your body positioned to either side  
of the saw blade, but not in line with the  
saw blade. KICKBACK could cause the saw  
to jump backwards. (See “Causes and Oper-  
ator Prevention of Kickback”)  
Do not reach underneath the work. The  
guard can not protect you from the blade  
below the work. Do not attempt to remove cut  
material when blade is moving.  
To check lower guard, open lower guard by  
hand, then release and watch guard closure.  
Also check to see that retracting Lever does  
4
 
not touch tool housing. Leaving blade  
exposed is VERY DANGEROUS and can  
lead to serious personal injury.  
11. Causes and Operator Prevention of Kick-  
back:  
Kickback is a sudden reaction to a pinched,  
bound or misaligned saw blade, causing an  
uncontrolled saw to lift up and out of the  
workpiece toward the operator.  
When the blade is pinched or bound tightly by  
the kerf closing down, the blade stalls and the  
motor reaction drives the unit rapidly back  
toward the operator.  
3. Check the operation and condition of the  
lower guard spring. If the guard and the  
spring are not operating properly, they  
must be serviced before use. Lower guard  
may operate sluggishly due to damaged  
parts, gummy deposits, or a buildup of debris.  
4. Lower guard should be retracted manually  
only for special cuts such as “Pocket  
Cuts” and “Compound Cuts.” Raise lower  
guard by retracting Lever. As soon as  
blade enters the material, lower guard  
must be released. For all other sawing, the  
lower guard should operate automatically.  
If the blade becomes twisted or misaligned in  
the cut, the teeth at the back edge of the  
blade can dig into the top surface of the wood  
causing the blade to climb out of the kerf and  
jump back toward operator.  
Kickback is the result of tool misuse and/or  
incorrect operating procedures or conditions  
and can be avoided by taking proper precau-  
tions as given below:  
Maintain a firm grip with both hands on  
the saw and position your body and arm  
to allow you to resist KICKBACK forces.  
KICKBACK forces can be controlled by the  
operator, if proper precautions are taken.  
When blade is binding, or when interrupt-  
ing a cut for any reason, release the trig-  
ger and hold the saw motionless in the  
material until the blade comes to a com-  
plete stop. Never attempt to remove the  
saw from the work or pull the saw back-  
ward while the blade is in motion or KICK-  
BACK may occur. Investigate and take  
corrective actions to eliminate the cause of  
blade binding.  
5. Always observe that the lower guard is  
covering the blade before placing saw  
down on bench or floor. An unprotected,  
coasting blade will cause the saw to walk  
backwards, cutting whatever is in its path. Be  
aware of the time it takes for the blade to stop  
after switch is released.  
6. NEVER hold piece being cut in your hands  
or across your leg. It is important to support  
the work properly to minimize body exposure,  
blade binding, or loss of control.  
7. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring or  
its own cord. Contact with a “live” wire will  
also make exposed metal parts of the tool  
“live” and shock the operator.  
When restarting a saw in the workpiece,  
center the saw blade in the kerf and check  
that saw teeth are not engaged into the  
material. If saw blade is binding, it may walk  
up or KICKBACK from the workpiece as the  
saw is restarted.  
8. When ripping always use a rip fence or  
straight edge guide. This improves the  
accuracy of cut and reduces the chance for  
blade binding.  
Support large panels to minimize the risk  
of blade pinching and KICKBACK. Large  
panels tend to sag under their own weight.  
Supports must be placed under the panel on  
both sides, near the line of cut and near the  
edge of the panel as shown in Fig. 1.  
9. Always use blades with correct size and  
shape (diamond vs. round) arbor holes.  
Blades that do not match the mounting hard-  
ware of the saw will run eccentrically, causing  
loss of control.  
10. Never use damaged or incorrect blade  
washers or bolts. The blade washers and  
bolt were specially designed for your saw, for  
optimum performance and safety of opera-  
tion.  
To minimize the risk of blade pinching and  
kickback. When cutting operation requires  
the resting of the saw on the workpiece, the  
saw should be rested on the larger portion  
and the smaller piece cut off.  
5
 
Fig. 1 To avoid kickback, do support board or  
Fig. 3  
panel near the cut.  
Never force the saw. Forcing the saw can  
cause uneven cuts, loss of accuracy, and  
possible kickback. Push the saw forward at  
a speed so that the blade cuts without slow-  
ing.  
12. Use extra caution when cutting damp  
wood, pressure treated lumber, or wood  
containing knots. Adjust speed of cut to  
maintain smooth advancement of tool without  
decrease in blade speed.  
Fig. 2 Do not support board or panel away  
from the cut.  
13. Adjustments. Before cutting be sure  
depth and bevel adjustments are tight.  
Do not use dull or damaged blade.  
Unsharpened or improperly set blades pro-  
duce narrow kerf causing excessive friction,  
blade binding and KICKBACK. Keep blade  
sharp and clean. Gum and wood pitch hard-  
ened on blades slows saw and increases  
potential for kickback. Keep blade clean by  
first removing it from tool, then cleaning it  
with gum and pitch remover, hot water or ker-  
osene. Never use gasoline.  
Blade depth and bevel adjusting locking  
levers must be tight and secure before  
making cut. If blade adjustment shifts while  
cutting, it may cause binding and KICKBACK.  
Use extra caution when making a “Pocket  
Cut” into existing walls or other blind  
areas. The protruding blade may cut objects  
that can cause KICKBACK. For pocket cuts,  
retract lower guard using retracting Lever.  
ALWAYS hold the tool firmly with both  
hands. NEVER place your hand or fingers  
behind the saw. If kickback occurs, the saw  
could easily jump backwards over your hand,  
leading to serious personal injury.  
14. Avoid Cutting Nails. Inspect for and  
remove all nails from lumber before cut-  
ting.  
15. When operating the saw, keep the cord  
away from the cutting area and position it  
so that it will not be caught on the work-  
piece during the cutting operation. The  
tool is provided with a front grip and rear  
handle for two hand operation. Operate  
with proper hand support, proper work-  
piece support, and supply cord routing  
away from the work area.  
WARNING: It is important to support the  
workpiece properly and to hold the saw  
firmly to prevent loss of control which  
could cause personal injury. Fig. 4 illus-  
trates typical hand support of the saw.  
6
 
17. Never attempt to saw with the circular saw  
held upside down in vise. This is  
a
extremely dangerous and can lead to seri-  
ous accidents.  
Fig. 4 A typical illustration of proper hand  
support, workpiece support, and supply  
cord routing.  
Fig. 7  
16. Place the wider portion of the saw base on  
that part of the workpiece which is solidly  
supported, not on the section that will fall  
off when the cut is made. As examples,  
Fig. 5 illustrates the RIGHT way to cut off  
the end of a board, and Fig. 6 the WRONG  
way. If the workpiece is short or small,  
clamp it down. DO NOT TRY TO HOLD  
SHORT PIECES BY HAND!  
18. WARNING: Blade coasts to stop after  
switch is released. Contact with coasting  
blade can cause serious injury. Before  
setting the tool down after completing a  
cut, be sure that the lower (telescoping)  
guard has closed and the blade has come  
to a complete stop.  
19. Some material contains chemicals which  
may be toxic. Take caution to prevent  
working dust inhalation and skin contact.  
Follow material supplier safety data.  
Fig. 5  
Fig. 6  
7
 
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
SYMBOLS  
USD201-2  
The followings show the symbols used for tool.  
V ....................... volts  
....................no load speed  
n
°
A ....................... amperes  
....................Class II Construction  
Hz ..................... hertz  
.../min................revolutions or reciprocation per  
minute  
................ alternating current  
8
 
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
001238  
Adjusting depth of cut  
CAUTION:  
1
After adjusting the depth of cut, always tighten the  
clamping screw securely.  
Loosen the clamping screw on the depth guide and move the  
base up or down. At the desired depth of cut, secure the  
base by tightening the clamping screw.  
1. Clamping screw  
For cleanser, safer cuts, set cut depth so that no more than a  
blade tooth length projects below workpiece surface. Using  
proper cut depth helps to reduce potential for dangerous  
KICKBACKS which can cause personal injury.  
001239  
Bevel cutting  
Loosen the clamping screw on the bevel scale plate on the  
front of the base. Set for the desired angle (0° - 45°) by tilting  
accordingly, then tighten the clamping screw securely.  
1
2
1. Clamping screw  
2. Bevel scale plate  
001240  
Sighting  
For straight cuts, align the A position on the front of the base  
with your cutting line. For 45° bevel cuts, align the B position  
with it.  
1
B
A
1. Base plate  
9
 
001241  
Switch action  
CAUTION:  
2
1
Before plugging in the tool, always check to see that the  
switch trigger actuates properly and returns to the “OFF”  
position when released.  
To prevent the switch trigger from being accidentally pulled, a  
lock-off button is provided. To start the tool, push in the lock-  
off button and pull the switch trigger. Release the switch trig-  
ger to stop.  
1. Switch trigger  
2. Lock-off button  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
001242  
Removing or installing saw blade  
CAUTION:  
1
Be sure the blade is installed with teeth pointing up at  
the front of the tool.  
2
Use only the Makita wrench to install or remove the  
blade.  
3
1. Wrench  
2. Outer flange  
3. Socket wrench  
To remove the blade, hold the outer flange with the wrench  
so that it cannot revolve, then use the socket wrench to  
loosen the hex bolt clockwise. Then remove the hex bolt,  
outer flange and blade.  
001243  
To install the blade, follow the removal procedure in reverse.  
BE SURE TO TIGHTEN THE HEX BOLT COUNTER-  
CLOCKWISE SECURELY.  
When changing blade, make sure to also clean upper and  
lower blade guards of accumulated sawdust. Such efforts do  
not, however, replace the need to check lower guard opera-  
tion before each use.  
4
3
2
1
1. Hex bolt  
2. Outer flange  
3. Saw blade  
4. Inner flange  
10  
 
OPERATION  
001244  
CAUTION:  
Be sure to move the tool forward in a straight line gently.  
Forcing or twisting the tool will result in overheating the  
motor and dangerous kickback, possibly causing severe  
injury.  
Hold the tool firmly. The tool is provided with both a front grip  
and rear handle. Use both to best grasp the tool. If both  
hands are holding saw, they cannot be cut by the blade. Set  
the base on the workpiece to be cut without the blade making  
any contact. Then turn the tool on and wait until the blade  
attains full speed. Now simply move the tool forward over the  
workpiece surface, keeping it flat and advancing smoothly  
until the sawing is completed.  
To get clean cuts, keep your sawing line straight and your  
speed of advance uniform. If the cut fails to properly follow  
your intended cut line, do not attempt to turn or force the tool  
back to the cut line. Doing so may bind the blade and lead to  
dangerous kickback and possible serious injury. Release  
switch, wait for blade to stop and then withdraw tool. Realign  
tool on new cut line, and start cut again. Attempt to avoid  
positioning which exposes operator to chips and wood dust  
being ejected from saw. Use eye protection to help avoid  
injury.  
001245  
Rip fence (Guide rule)  
The handy rip fence allows you to do extra-accurate straight  
cuts. Simply slide the rip fence up snugly against the side of  
the workpiece and secure it in position with the screw on the  
front of the base. It also makes repeated cuts of uniform  
width possible.  
1
2
1. Screw  
2. Rip fence (Guide rule)  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
11  
 
001246  
Adjusting for accuracy of 90° cut (vertical cut)  
1
2
This adjustment has been made at the factory. But if it is off,  
adjust the adjusting screw with a screwdriver while squaring  
the blade with the base using a triangular rule, try square,  
etc.  
1. Adjusting screw  
2. Base  
001247  
001145  
001248  
1
1. Triangular rule  
Replacing carbon brushes  
Remove and check the carbon brushes regularly. Replace  
when they wear down to the limit mark. Keep the carbon  
brushes clean and free to slip in the holders. Both carbon  
brushes should be replaced at the same time. Use only iden-  
tical carbon brushes.  
1
1. Limit mark  
Use a screwdriver to remove the brush holder caps. Take out  
the worn carbon brushes, insert the new ones and secure  
the brush holder caps.  
1
2
1. Brush holder cap  
2. Screwdriver  
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
12  
 
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Steel & Carbide-tipped saw blades  
Combination  
Crosscutting  
Mild steel  
General purpose blade for fast and smooth rip,  
crosscuts and miters.  
For smoother cross grain cuts. Slices cleanly  
against grain.  
For smooth cuts in mild steel.  
Rip fence (Guide rule)  
Wrench 22  
Socket wrench 9  
13  
 
Memo  
14  
 
Memo  
15  
 
Memo  
16  
 
First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
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(858) 278-4471  
NEBRASKA  
OREGON  
4129 S. 84th St.  
Omaha, NE 68127  
(402) 597-2925  
828 19th Avenue., N.W.  
Portland, OR 97209  
(503) 222-1823  
1714 E.McFadden Ave., Unit M  
Santa Ana, CA 92705  
(714) 667-5066  
INDIANA  
WISCONSIN  
8403 Michigan Road, Unit 1  
Indianapolis, IN 46268  
(317) 334-9980  
Lincoln Plaza Shopping Ctr.  
2245 S. 108th St. West Allis, WI  
53227  
NEVADA  
3375 S. Decatur Blvd.  
Suites. 22 - 24  
Las Vegas, NV 89102  
(702) 368-4277  
PENNSYLVANIA  
Springwater Plaza  
364 Wilmington W. Chester  
Pike  
Glen Mills, PA 19342  
(610) 459-4122  
1565 Winchester B.  
Campbell, CA 95011  
(408) 379-0377  
(414) 541-4776  
KANSAS  
8819 W. 95th St.  
Overland Park, KS 66212  
(913) 642-1111  
16735 Saticoy St., Ste. 105  
Van Nuys, CA 91406  
(818) 782-2440  
NEW JERSEY  
6200 Babcock Blvd  
Pittsburgh, PA 15237  
(412) 366-6363  
251 Herrod Blvd.  
Dayton, NJ 08810-1539  
(609) 655-1212  
CUSTOMER’S RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealer’s Name & Address  
Model No.  
Serial No.  
19  
 
WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
• lead from lead-based paints,  
• crystalline silica from bricks and cement and other masonry products, and  
• arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of  
Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
• repairs have been made or attempted by others:  
• repairs are required because of normal wear and tear:  
• The tool has been abused, misused or improperly maintained:  
• alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
"MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR TERM OF  
THIS WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary form state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita do Brasil Ferramentas Elétricas Ltda.  
Rua Makita Brasil, 200 - (altura Estrada Particular Sadae Takagi, 1.435)  
Bairro Alvarengas - S. B. do Campo - SP - CEP - 09852-080  
PABX (011) 4392-2411 - Fax (011) 4392-2183 e-mail: [email protected]  
884131-063  
 

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